Overview Motors are the backbone of the industry. According to estimates by the US Department of Energy, in the United States alone, 40 million motors are operating in the industry. These motors consume 70 percent of the electricity consumed by the entire industry, which is enough to explain the importance of motors. Therefore, it is especially important to monitor the relevant parameters such as the size and pressure resistance of the motor in time.
Although there are many methods for monitoring the state parameters of the motor, reliability, real-time, and economy are always the main concerns of designers and users. The lower machine adopts programmable logic controller (PLC), which has high reliability, high anti-jamming, high control capability, and excellent performance for the production site. It can fully meet the needs of the motor's operating state parameters acquisition, monitoring and control. At the same time with the host computer monitoring software can achieve automated control of the workshop, shorten the product testing cycle while ensuring the quality of product testing, improve the overall level of automation of the enterprise.
Compared with traditional motor detection systems that rely solely on PLCs and touch screens, Zijin Bridge configuration software is used as a host computer to not only save measurement history records for a long time, but also to dynamically display measurement contents, result judgments, and product measurement reminder functions. . In particular, sometimes when multiple sets of equipment are used to test the different parameters of the motor, the corresponding measurement values ​​need to be summarized by the software in the relational database, and can be easily realized by the Zijin Bridge configuration software, but it is difficult to achieve through the touch screen. .
In order to mark each motor, a bar code is generally attached to the motor. The bar code is passed to the software by the scanner to scan the bar code. The software searches the database to check whether it has been measured before. Then the PLC determines whether to start measuring according to the query result. So generally if you need to save the history of the motor detection system, usually have to attach a relational database such as Access or SqlSever.
The following uses the Zijin Bridge monitoring software as an example to illustrate the application of the Zijin Bridge software to realize the functions of data acquisition, parameter setting, conformity judgment, historical records, yield statistics, and alarm information of the equipment. The size and pressure auto-detection system is mainly used to automatically test the motor size and pressure resistance results through PLC control testing equipment.
System function size and pressure resistance automatic detection system ------ After the system enters the automatic interface, the size and pressure resistance automatic detection operation is performed according to the set process flow.
When the PLC communication is normal, the “Prepare Signal†indicator and the “Automatic Indicator†indicator of the screen display green. At the same time, the status of the motor signal and the pressure state are displayed.
After scanning the bar code, the software searches the remote database to find out if the status of this bar code has been measured. If the measurement is once and fails, the system runs and then measures again; if the defective product flag is zero, non-zero is not allowed to measure; interface size picture Different picture instructions will be displayed depending on the model.
Then press the two-handed start button to start size detection
After the dimension measurement is completed, the PLC will automatically perform the pressure resistance measurement and send the measurement result to the configuration software. The configuration software will show whether the measurement result is qualified or not. After the test is completed, the configuration software will automatically save the measurement results to the local and remote databases.
Can be linked and single-action operation 
Historical records query ------ historical records can be divided into 
and 
Two ways to search. And can be historical record print, export to EXCEL operation.
Good Statistics ------ by date, the statistical inquiry of product yield.
Manual test------Motor test system adopts a modular structure, using different combinations of fixture evolution, to achieve performance test of different types of motors on the test platform of the motor test system. The test bench has quick installation, easy adjustment and automation. High degree of character. The manual screen can be operated individually for the workbench. The measurement results are only displayed on the screen and the history is not saved. Separate durability time settings for manual inspections are also available.
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